AquaStell
We have designed the effluent heat recovery system (EHRS) to help you recover waste heat from your dyeing discharge and industrial effluents. Transform your industrial wastewater into a valuable energy resource while reducing operational costs and environmental impact.
Benefits of Effluent Heat Recovery System (EHRS)
Comprehensive solutions for sustainable industrial operations
Energy Savings
EHRS reduces heat generation from boilers, leading to significant cost savings on energy bills
Reduced Emissions
Heat recovery helps offset heating costs and lowers carbon emissions from your facility
Improved Water Quality
Reduces energy needed for wastewater treatment, leading to cleaner water and healthier environment
Remote Monitoring
Digital IoT layer allows remote EHRS monitoring for peace of mind and optimal performance
How is EHRS designed for your facility?
Advanced engineering for reliable effluent heat recovery
Low Maintenance
We have designed the EHRS with a unique heat exchanger design to ensure low choking and low maintenance.
- Anti-fouling heat exchanger design
- Reduced clogging and scaling
- Extended operational life
- Minimal maintenance downtime
In-Built CIP & Backflushing
The system is designed with an inbuilt CIP and backflushing arrangement for automated maintenance.
- Automated cleaning cycles
- Backflushing to remove deposits
- Self-maintaining operation
- Optimized cleaning schedules
End-to-End Solution
Complete installation including laying required pipelines to required location and designing heat delivery unit.
- Custom pipeline design
- Heat delivery unit installation
- System integration
- Performance optimization
Applications
Comprehensive solutions for diverse industrial sectors
Textile Industry
- Dyeing process effluent
- Washing water discharge
- Bleaching effluent recovery
- Finishing process wastewater
- Steam condensate recovery
Chemical Processing
- Process cooling water
- Reactor discharge cooling
- Distillation bottoms
- Cleaning solution recovery
- Solvent recovery processes
Food & Beverage
- Pasteurization water recovery
- Cleaning & sanitization
- Process cooling water
- Sterilization discharge
- Bottling line effluent
Pharmaceutical
- Reactor cooling discharge
- Fermentation process water
- Equipment cleaning water
- Crystallization cooling
- API manufacturing effluent
Paper & Pulp
- Pulping process water
- Bleaching stage effluent
- Paper machine white water
- Deinking flotation water
- Coating kitchen discharge
Municipal Wastewater
- Sewage treatment plant effluent
- Industrial wastewater treatment
- Sludge dewatering discharge
- Membrane bioreactor output
- Tertiary treatment water
Performance & ROI
Proven results across industrial applications
Typical savings on heating energy costs through effluent heat recovery
Fast return on investment with proven energy savings
Reliable operation with minimal maintenance requirements
Transform Your Effluent into Energy Savings
Contact our energy team for a custom EHRS solution assessment